Precision machining of tungsten carbide nozzles with microholes of 0.1mm
Cheap factory. Precision machining of micro-holes of 0.1mm for dispensing machines using tungsten carbide nozzles. Custom production of tungsten carbide dispensing nozzles with a diameter of φ0.1mm for dispensing machines.
Precision machining of tungsten carbide nozzles, specifically designed for dispensing machines, is crucial for achieving the high precision required in the electronics industry. These nozzles, with their micro-sized holes measuring just 0.1mm, play a pivotal role in controlling fluid dispensation with utmost accuracy.
Key Aspects of Tungsten Carbide Nozzles in Dispensing Machines
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Tungsten carbide, known for its robustness and high-temperature resistance, is ideally suited for handling a variety of adhesive applications in automated dispensing systems. These applications range from spraying adhesives, dispensing silver paste and LED phosphor, to IC packaging and applying UV or epoxy adhesives. The precision with which these nozzles dispense materials directly affects the quality and efficiency of the manufacturing process, making them indispensable in the production of electronic components.
The design of these nozzles incorporates a microhole of 0.1mm, which allows for precise application of adhesives on electronic parts, ensuring consistent performance and reliability. The advanced precision machining involved in creating these tungsten carbide nozzles ensures that they meet stringent industry standards, with features such as:
- Tight Tolerances: Each nozzle maintains a tolerance of ±0.002 mm for the microhole size, crucial for consistent fluid flow.
- Smooth Surface Finish: A surface smoothness of Ra0.2 minimizes friction and prevents clogging, enhancing the lifespan and performance of the nozzle.
- Optimal Concentricity: The concentricity between the inner hole and the outer shape is maintained within 0.005 mm, ensuring accurate fluid dispensation.
- Durability: The robust nature of tungsten carbide, combined with precision engineering, makes these nozzles highly resistant to wear and tear, even under rigorous use.
Customization and Integration
Customizing these nozzles based on specific customer requirements is a key service offered by manufacturers. By providing custom-made tungsten carbide nozzles based on detailed drawings, manufacturers can cater to unique operational needs, enhancing the functionality and adaptability of dispensing machines.
The integration process involves embedding the tungsten carbide nozzle into high-speed steel housings using a hydraulic press, a method that ensures secure and precise assembly. This meticulous assembly process not only safeguards the nozzle’s performance but also enhances the overall efficiency of the dispensing machine.
Conclusion
The precision and customization of 0.1mm microhole tungsten carbide nozzles are essential for the electronics industry, where accuracy and reliability in adhesive dispensation are paramount. Their ability to perform under high temperatures and pressure, coupled with precision machining, makes them a critical component in enhancing the functionality and efficiency of dispensing machines. As the demand for more sophisticated electronic components grows, the role of these precision-engineered nozzles will become increasingly vital in meeting the evolving needs of the industry.